TECHNICAL

Taiyo uses an integrated manufacturing system of design, manufacturing, treatment, inspection and packaging. Our major manufacturing machines are self-developed. We design and manufacture the machines to produce products of high quality at excellent cost performance.

(1)Forming technology

The forming machines that are made in house can provide chamfering, punching, notching and forming humps and dents concurrently. Thus material loss is low and we are able to deliver products and molds at a lower price compared to the common press machines.
As a processing method to improve product accuracy, we process the special finishing or center-less grinding after the chamfering work. This makes if possible for us to achieve higher dimensional accuracy compared to the press machine finished products.

(2) Press working technology

Working on stainless materials is said to be difficult in general. However with the long term know how, we design and manufacture the mold in-house and have made possible the processing of extremely thin material and controlling the load. This is the technology of our company who sought stainless from the foundation.

(3)Accurate shaft finishing technology

We process the shaft parts in-house with cutting and center-less grinding. By managing roundness, straightness and surface roughness, we are able to provide various selections in external diameters to the order of micrometers.

(4)Mold design & making technology

We always maintain the best circumstance for production by selecting the production line, providing mold design and manufacturing in house. The accumulated technology is equal to the quality performance. This mold design technology is made possible due to the machines being manufactured in house. Also various products are realized due to the mold design. You can count on our technology. (We have made possible the manufacturing technology to punch out 0.1mm width material out of 0.09 mm thickness plate.)

(5)Development, research and technology

We will respond to the customer’s VE/ VA proposal to the best of our ability with our knowledge and technology. We provide products to the customers in need with our integrated development ability of sales, technical and manufacturing.

(6)Procurement ability of materials

We have co-developed many products with material manufacturers since our foundation which allows procurement ability to be far more than others resulting in stable supply even in the recent circumstances of high stainless material prices and shortage of materials. We also machine precision material utilizing our mill machine.

Various precision machines for metal mold

We have various precision mold machines to manufacture in house designed molds.
Electro-discharge machine, Die sinking electro- discharge machine, Machining center, Precision jig boring machine, Flat-surface grinding machine, Profile grinder, Cylindrical grinder, Jig grinder, etc.
(Photo:[left]NC Machining center/[right]Wire electric discharge machine)

Main machine

Our manufacturing system is prepared to answer the various needs from the customers.
*Forming machine
*Precision press machine
*Micro cutting machine
*Center-less grinding machine, Welder
(Photo: Precision press machine)

Treatment facility

We tool up mass production with fulfilling treatment facilities.
*Austempering furnace
*bright heat treating continuous furnace
*Auto Barrel
*Scrubber
(Photo:[left]Austempering furnace[right]large type 800L Auto Barrel)

Inspection and measurement instrument

Various measuring instruments are equipped to ensure high quality.
*Non-contact 3D measuring machine
*Roundness measuring instrument
*Ultraprecise horizontal length measuring instrument
*Electron scanning microscope
(Photo:[left]Non-contact 3D measuring machine[right]Electron scanning microscope)

Analysis equipment

We manage the in-house analysis to meet the environmental needs.
Fluorescence X-ray measurement system:(used for 5 elements analyze data)
Ultraviolet-visible spectrophotometer:(used for the hexavalent chromium detection)
(Photo: Fluorescence X-ray measurement system)